The gear heat treatment, with much of the equipment to tell the truth, is affected by many factors in the selection, such as thediameter of the gear, tooth height, quenching speed. Choice ofcomprehensive individual customer gear specifications andequipment, we summarized some rules (see table below).

Equipment type selection of gear diameter

100mm 50kw/60kw

200mm 80kW

200-300mm 120kw

400-500mm 160kW

Well, look at the table, I think your work of the heat treatmentof high frequency induction heating furnace much, your heart has a general, however, small make up remind you not blindly to thetable as the standard, this table is only a reference, specificalso according to the actual the case may be, such astransformer capacity, you on quenching speed requirements etc..

Gear quenching as half shaft, shaft and so on so simple, it is affected by many factors. Most of the gear can select the overall quenching treatment, but if your gear teeth height more than 30mm, you need to select a single gear quenching

Intermediate frequency furnace cooling water device working principle is to inject a certain amount of water in the water tank, the cooling system cooling water machine water cooling, low temperature cooling water by the water pump will be sent to thecooling equipment, chillers chilled water takes heat away after the temperature back to the water tank, the cooling effect. The cooling water temperature can be adjusted automatically according to the requirements, long term use can save water…

Intermediate frequency furnace cooling water device main role is to provide cooling water to the industry of equipment cooling, so as to improve the precision of products, improve the efficiency of production.

Intermediate frequency furnace cooling water devicecharacteristics:

(1) compressor selection of imported brands of compressor in low temperature;

(2) the use of refrigerants such as R404A, R410a, R22/R407C, meet the refrigeration temperature and environmental requirements;

(3) according to the needs of users, can choose a variety ofcoolant (Leng Dongshui): ethylene glycol aqueous solution,alcohol, three alcohol mixture refrigerant, can also be designed according to the corrosion of the evaporator, the aqueous solution of calcium chloride;

(5) according to the non-stop operation design for 24 hours, which can meet the cold source with various continuous production process;

(6) units according to cold bring the water tank and the circulating water pump, without cooling tower and water pump, the installation and simple and convenient;

(7) equipped with various safety devices, stable performance, low noise, low temperature cold water machine with long service life,simple operation; the LCD interface, simple and convenient operation, operation status at a glance;

Intermediate frequency furnace cooling water device for metallicdiathermy forging of direct quenching processing, automatic operation, increase product surface hardness and wear-resisting degree. Metal luster, reinforced metal texture, exquisiteproducts.

Intermediate frequency furnace cooling water device working principle is to inject a certain amount of water in the water tank, the cooling system cooling water machine water cooling, low temperature cooling water by the water pump will be sent to thecooling equipment, chillers chilled water takes heat away after the temperature back to the water tank, the cooling effect. The cooling water temperature can be adjusted automatically according to the requirements, long term use can save water…

Intermediate frequency furnace cooling water device main role is to provide cooling water to the industry of equipment cooling, so as to improve the precision of products, improve the efficiency of production.

Intermediate frequency furnace cooling water devicecharacteristics:

(1) compressor selection of imported brands of compressor in low temperature;

(2) the use of refrigerants such as R404A, R410a, R22/R407C, meet the refrigeration temperature and environmental requirements;

(3) according to the needs of users, can choose a variety ofcoolant (Leng Dongshui): ethylene glycol aqueous solution,alcohol, three alcohol mixture refrigerant, can also be designed according to the corrosion of the evaporator, the aqueous solution of calcium chloride;

(5) according to the non-stop operation design for 24 hours,which can meet the cold source with various continuous production process;

(6) units according to cold bring the water tank and the circulating water pump, without cooling tower and water pump, the installation and simple and convenient;

(7) equipped with various safety devices, stable performance, low noise, low temperature cold water machine with long service life,simple operation; the LCD interface, simple and convenient operation, operation status at a glance;

Intermediate frequency furnace cooling water device for metallicdiathermy forging of direct quenching processing, automatic operation, increase product surface hardness and wear-resisting degree. Metal luster, reinforced metal texture, exquisiteproducts.

DSP standard parts of high frequency induction heating

Now the society is the digital industry leading era,super Feng card standard induction heating equipment to follow the trend of the times development, with the national advanced level synchronization power supply design, selection of international famous brandcomponents, application of intelligent protection system,widely used in metallurgy, nonferrous metal, casting,automobile, machinery, electronics, building a wide range of areas.

Standard induction heating equipment technical superiority:

1 high performance DSP processor: real-time monitoring andrapid processing, ensure the output precision.

2.50kHz frequency adaptive: induction hardening machineequipped with a power supply can be processed more types of work, from if to ultrasonic frequency can achieve frequency adaptive.

The 3.QMS quality control system and quality traceabilityfunction: powerful storage function can be stored in the production lot number, number of employees, operatingevent, event, state failure events, can cause andresponsibility to quickly find the quality problem.

Fast start 4.0.2s: improve production efficiency, reduce the energy consumption of the power and ancillary equipment.

5 good performance: high voltage fluctuation range of voltage fluctuation in between 360-440V, does not affectthe quality of the products.

6 intelligent fault diagnosis and online display fault processing method: resolved by workers more than 90% of the faults, improve production efficiency.

The 7 running state monitoring system: accurate,comprehensive, all-round display power operation condition, easy to formulate, modify the processing technology.

The 8 line and the adaptive feedback line: replace loadwithout professional operation.

9 power monitoring: monitoring and recording unit energy consumption and batch of workpieces can be used to calculate the total energy consumption, production cost,control.

10 parameter settings: online operation control, limitprotection device or remote parameters can be set,parameter power is not lost.

11 powerful communication function: set aside RS485interface with the external controller (industrialcomputer, industrial control touch screen, notebookcomputer) control room or in the exchange of data.

Set the standard high frequency induction heatingequipment of GK parameters:

Model No.: WH-VI-80

Input power: 80kW

Input voltage: three phase 380V 50-60Hz

Oscillation frequency: 1525KHZ 20535KHZ

Volume: 650 x 480 x 1440mm3

500 x 800 x 580mm3

Standard induction heating equipment applications:

1, hot forming of various kinds of standard parts,fasteners, machinery parts, hardware tools, straight shank drill hot forging, hot rolling Hemp flowers.Heating the metal material annealing. Such as: steeltensile, bending, hit the head; wire, wire heating nail;stainless steel annealing, expanding.

2, heat treatment of all kinds of hardware tools,electric, hydraulic, pneumatic components, automobile,motorcycle, mechanical metal parts surface, inner hole,partial or whole quenching. Such as: quenching hammer,knife, scissors, forceps and all kinds of shaft, cam,gear, sprocket, valve, ball head pin, large machine guide, ductile cast iron.

Welding, brazing and 3 kinds of hard alloy cutter,milling cutter, reamer, turning tool, cutter, diamond saw blade, saw toothed; welding tools, drilling, cutting tools; composite welding of brass, copper, stainless steel pots and other metal materials.

4, metal smelting: smelting of gold, silver, copper,etc..

Aluminum 5, other heating pipe, cable, wire heatingfilm; aluminum foil sealing beverage, pharmaceutical industry

Super audio bar diathermy

Super audio bar diathermy forging applications:

A forging for 12-60 diameter bar diathermy after. Diathermyuniform, rapid, non scale.

Super audio bar diathermy forging outstanding characteristic:

1, ultra small size, portable, covers an area of only 1.2 square meters, convenient and any forging, rollingequipment and tooling with the use of;

2, installation, debugging and operation is very convenient, a school will be induction heating, the bar in a very short period of time is heated to the required temperature;

3, greatly reducing the metal oxidation, saves materials andimprove the quality of forging;

4, super audio heating of φ 12-60 bar, more heat, more uniform, more quickly than the medium frequency power; 30%

5, 24 hours of uninterrupted work ability;

6, automatic feeding energy saving, environmental protection, reduce the cost and manpower expenditure is convenient to replace the furnace body, to meet the requirements of different bar end heating or heating;

7, using IGBT ultra audio frequency induction heating equipment, is different from the traditional medium frequency power supply.

Super audio bar diathermy forging technical parameters:

Model / configuration 120

The working power three-phase 380V/50HZ

Working voltage 342V-430V

The maximum input current 165A bus

The maximum output current of 120KVA

The oscillation frequency of 15-35KHZ

The efficiency of 100%

Load sustained rate of 100%

The cooling water flow rate 28Lmin (0.1MPa)

Cooling water pressure 0.1-0.3mp

Host weight 85kg

The weight of 90kg transformer

Machine dimension 650*520*1100

Transformer size 500*800*580

The host color blue / white

Transformer color blue / white

Special application field of auto parts, cam shaft,metallic diathermy

The water temperature at 50 ℃ protection

1 reinforcement application technology specification to actively promote the high strength steel, which provides technical support for the comprehensive application of 400Mpa, 500Mpa grade steel, and in some range (beam, columnlongitudinal stress reinforced) in the elimination of HRB335steel. Iron and steel enterprises should advance equipment modification and technical reserves 400Mpa, 500Mpa grade steel production, good production HRB335 reinforcedpreparations.

2 HPB235 steel is no longer used, and used HPB300 steel,the application of departments and enterprises should be prepared to. Future of Q235 wire rod construction directlyapplication (but less traffic, railway, hydraulicengineering temporarily also application), the minimum diameter of HPB300 reinforced bar should be 6MM, production units and the use of units are not adhere to the 6.5mm do not put.

3 in the application of HPB300 reinforcement of the transition period, the production units and the use of units should be used for small diameter, high strength steel tomake the transition.

4 strengthen quality deviation control, avoid negative deviation exceed the standard of reinforced approach,resulting in adverse impact and economic loss.

So far, the new high frequency furnace / Henan Chao Feng electrical introduction of high frequency induction

heating equipment. The annealing ribbed bar were studied. The success of the experiment the heating method can make the best of the cold-rolled ribbed bars!

Ribbed steel quenching

Our factory is a professional production of high frequency furnace production enterprises, quality of our factoryusing high frequency furnace steel production in our plantproducts far exceed the standards prescribed by the state,its strength is between 550—-700, the elongation is higher than 10%, a 180 degree bend without breaking. Rib height,rib clearance are the national standard limit. The national standard is the extension rate of 8%, strength is greater than 550, the size is ± 4%, that is to say, the samenumber, according to the theory of weight, 40 kilograms per ton can be more or less 40 kilograms are qualified, I plant products are generally in the 30 kg, and the three with aribbed steel bar based on the all the above 40 kilograms,and the elongation of severely substandard, and some evenonly 6%, very easy to brittle fracture, not pulling,bending. I plant products than the previous old products per square meter can save 5% - 10% of the weight of more than50% bar, strong housing structure built out of the olderproducts, cold rolled ribbed steel bar construction, productgrip good, strong toughness, in line with nationalrequirements and the needs of the times, is the ideal energy saving, assure the safety of building materials to enhancethe seismic force. The May 12, 2008 earthquake, if Wenchuan was heat treated to use both sides of ribbed bar, precast slab continuous, casualty rate can be reduced by more than half.

The random inspection of indefinite number of the products of our factory after each class in each production line,after the factory quality supervision inspection,confirmation before leaving the factory. And, high frequency furnace we do after the experiment debugging completedbefore delivery to the customer. So the product quality is absolutely reliable. Warmly welcome customers visit our factory inspection visit, both sides of the heat treatmentribbed steel quenching equipment promotion to our home, ourfuture generations. Cold rolled and annealed double rib is a new generation product, whether it is sales or use theproducts of our factory are promising, the absolute value.

Induction heating equipment,

Advantages of induction heating equipment welding:

1, high-frequency welding machine are low power, itcovers an area of small, light weight, not only saving energy, and the failure rate is almost 0

2, the welding object is more beautiful, no scar, almostperfect workmanship, popular love.

3, for some precision instrument, the device can bewelded without contact, so that the device is not easy to damage.

4, widely used in gold industry.

Induction heating equipment,

Welding characteristics of induction heating equipment:

1, energy saving and high efficiency, can be 1 to 5 seconds, up to 800 to 1000 degrees.

2, security, only heating metal, not hot, not to burn people.

3, the single metal quantity 1-50KG, single melting time 5-15 minutes. High work efficiency

Following the Henan super Feng electrical device parameters:

Model / configuration 30

The working power three-phase 380V/50HZ

Working voltage 342V-430V

The maximum input current 55A bus

The maximum output current of 30KVA

The oscillation frequency of 15-45KHZ

The efficiency of 90%

Load sustained rate of 100%

The cooling water flow rate 15Lmin (0.1mp)

Cooling water pressure 0.1-0.3mp

Host weight 45Kg

Transformer weight

Machine dimension 580*280*510

Transformer size

The host color blue / white

Transformer color

Special application field drill rod diathermy, bit welded small shaft

The water temperature at 50 ℃ protection

High frequency quenching of gears

Super front gear quenching equipment:

High frequency current to the coil (as usual for the use ofhollow copper pipe production), the workpiece into thesensor. Occurrence of alternating magnetic field on theworkpiece in the same frequency that current, this kind offeeling is not well proportioned in the currentdistribution, strong in appearance, but inside is very weak, to center on the 0, the skin effect, can make therapid heating of the workpiece surface, the surface temperature rise in a few seconds to 800-1000 degrees, and the core temperature is very small, so the all metalmaterial profile for heating purposes.

Ultra high frequency quenching equipment used for frontgear:

Type 1.120: 300, m ≤ 10 all quenching

Phi 400, m ≤ 10 linear scanning quenching

Phi 400, m ≥ 15 square scanning quenching

A 200 shaft direct quenching

Type 2.160: Phi (diameter) 350, m (Modular) ≤ 10 full quenching

With more than 400, m ≤ 10 linear scanning quenching

With more than 400, M > 15 commonly used type sensorscanning quenching

A 250 shaft direct quenching

Super front gear quenching equipment advantage:

1 power saving: than electrical tube power 30%, than the thyristor medium frequency power 20%.

2 stable performance: safe, no worries.

3 fast heating rate: no corrosion layer, small deformation.

4 install convenient: convenient operation.

The 5 sensor is composed of a transformer isolation, enron.

6 environmental protection: no infectious, noise and dust.

7 widely used: can the workpiece heating various.

8 block rate is low: element through the strict screening,detection, security equipment stubborn task.

Super front gear quenching facilities customer service:

1, products for one year warranty, life-long repair willsupply.

By my company sent to the then responsible for installation and commissioning of 2, equipment, the operation staff development training, let you worry free.

Intermediate frequency furnace diathermy

Intermediate frequency furnace diathermy forgingcharacteristics and advantages:

1 super Feng electrical medium frequency furnace, has the advantages of light weight, portable, characteristics and covers an area of less.

2 the IGBI special chip, power transistors than many a times.

3 installation debugging know, by the company to ensuresociety, security.

The 4 heating is about 12-100/15kg, Fang Gang, such as steelbar diathermy forging, more heat, more uniform, more quickly,the fastest one second can reach the required temperature.

5 stand continuous working 24 hours a day, quality guaranteed.

6 automatic feeding and the feeding, omits the most human resources.

Henan Chao Feng electrical with his team, after years of hard work, adhere to independent research and development, the solid-state induction heating equipment, the successful launch of the mechanical processing industry, to solve a problem in process and technology. Now the production of ’WH-VI’, ’CF’ series of new ultra high frequency, high frequency,ultra audio frequency induction heating equipment. Diathermy is widely used in metal forging, mechanical parts heat treatment quenching, quenching, brazing and small workpiecesolar collector tubes grilled consumption equipment, wireheat treatment etc..

Henan Chao Feng electrical intermediate frequency furnace diathermy forging manufacturers aim:

1, to ensure product quality, and provide long-term service.

2, installation and commissioning of equipment by the company’s staff to complete the.

3, provide technical training for your company, ensure thelearning society.

4, the products quality control policies, one year freerepair, permanent to provide technical service and spare parts.

5, wish to brooke!

Intermediate frequency furnace smelting

The basic composition of small medium metal smelting furnace:

Including the medium frequency power supply, a compensation capacitor box and melting furnace etc.. According todifferent application requirements, can be installedthermometer, temperature control instrument device; melting furnace is divided into three kinds: turnover type furnace,ejector type furnace and a fixed type furnace. Overturntype furnace in accordance with the tip can be divided into mechanical type tipping furnace, electric furnace and furnace hydraulic overturn overturning.

The main characteristics of small medium metal smelting furnace:

1, heating quality high repeatability, simplify operation;most simple, lightweight, easy to maintain;

Automatic control, manual control mode, 2;

3, with a variety of protection: overload, over-current,over-voltage protection, under water, the water temperature is too high to protect;

Compared to 4, power, and SCR power the machine just half of electricity consumption, fast heating speed;

5, the induction coil induction heating  equipment can be changed freely, and can be made into various shapes;

6, simple operation, can learn a few minutes;

7, no special installation, simply connect the electricity and water can be used,;

Question 8, no oil, smoke, dust, gas and explosion is a typical country to promote environmental protection product;

Small application field of intermediate frequency furnace for melting of metal and advantages:

1, the intermediate frequency furnace for steel, stainless steel, copper, aluminum, gold and silver alloy, alloymelting, can also be used for a small amount of nickel alloy, silicon alloy, Bo Jin, gold and other metal materials melting

2, the whole set of equipment has the advantages of small volume, light weight, heat from a few kilograms to hundreds of kilograms, can choose the range, especially suitable forprecision casting, small smelting, small batch production,manual workshops, schools, scientific research institutionsfusion experiment of smelting experiment, noble metals purification, bars and other occasions to use

The 3 intermediate frequency melting furnace complete equipment completely solves the problem of gas furnace cokeoven, and other original smelting process, is yourproduction the most powerful helper.